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Turning Plastic Bottles into Carpets

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Did you know that Ford recycle plastic bottles to make carpets for their Ecosport model?

Ford now recycles 1.2 billion bottles per year. They originally started using recycled plastic in the Mondeo more than 20 years ago.

“Consumers have a hugely increased awareness of the harm that simply discarding plastic can do – but we have long been on a mission to increase the proportion of recycled and renewable materials that are used in every new car we make,” said Tony Weatherhead, materials engineer, Ford Motor Company.

Turning plastic into car carpets first involves shredding both the bottles and their caps into tiny flakes. They are then heated to 260°C and melted down before being formed in to fibres the width of a single human hair. Those fibres are spun into a yarn by twisting multiple fibres together – and it is this material that is woven into carpets.



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